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Liquefied Petroleum Gas as Fuel for Ships - A practical Option? (Part 1 of 4)



Current Emission Regulations and Prospects of Liquefied Petroleum Gas (LPG) as Marine Fuel 


Marine Fuel Oil Sulphur Content Requirements 


     Marine Industry is undergoing a transformation set forward by the coming into force of emissions regulations by the International Maritime Organization (IMO). From 1 January 2020, the content of Sulphur in Fuel Oil, for shipboard use, is limited to 0.5%. Ships which have been burning low cost Heavy Fuel Oil with Sulphur content of 3.5% are now required to use fuel with 0.5% Sulphur content resulting in huge financial implications. Several alternatives are being explored for complying with the regulations including the application of Liquefied Natural Gas (LNG), Methanol, use of SOx scrubbers for exhaust gas treatment, Biodiesel, Hydrogen, Ammonia, Synthetic gas, Nuclear power etc.

Liquefied Petroleum Gas (LPG) is another fuel for consideration. With negligible Sulphur content, the SOx emissions are eliminated from the exhaust (The World LPG Association, 2017) allowing compliance with the global Sulphur cap as well as regional Sulphur cap of 0.1% in Sulphur Emission Control Ares (SECAs). There is also a 13-18% reduction in Carbon emissions (Solutions, n.d.)when compared with equivalent HFO powered engines.

Using alternate fuels poses several challenges in terms of managing the safety hazards, bunkering and storage onboard, installation of additional machinery to process the fuel for use in engines, training and familiarisation of crew for safe handling etc. Several of these challenges would be easily managed if a vessel can safely use its cargo as fuel, as in the case of LNG ships using boil-off gas as fuel. Considering the above, using LPG as fuel would be an economical option for large ships carrying LPG, provided the associated risks can be safely managed.




Very Large Gas Carrier (VLGC)  Source: http://www.helioslpg.com/fleet  


Very Large Gas Carriers (VLGCs) are ships that carry more than 75,000 cbm of liquified gases in fully refrigerated condition. Mostly these vessels are designed to carry propane, butane or mixtures of both. For these vessels it would make sense to power the vessel using the Sulphur free LPG already being carried onboard as cargo. It doesn’t require additional storage or bunkering facilities, crew are already familiar with LPG, saves valuable time – which would otherwise be spent taking bunkers. The challenge remains now to ensure its safe usage as a fuel.




Liquefied Petroleum Gas (LPG) – Properties & Safety Hazards

Liquefied Petroleum Gases are mainly mixtures of Propane and Butane in liquid form. In the context of LPG as fuel, the following discussions are based on Propane.

Appearance
Colourless gas/liquid
Odour
Odourless
Flashpoint
-105℃
Auto-Ignition temperature
450℃
Flammable limit
2-10% by vol.
Boiling point (atmospheric pressure)
-42℃
Relative vapour Density
1.55
Table 1 LPG (Propane) Properties (International Chamber of Shipping , 1995)

There are safety hazards associated with LPG and safe handling of these hazards are imperative in ensuring its usage onboard as fuel. Following are to be considered,

Flammability – It is the major hazard. Vapour has a flammability range of 2-10% by volume. If ignited, the air-vapour mixture could release explosive force causing structural damage.

Low Temperature Hazards – Direct contact with the cold liquid or uninsulated section of piping/fuel processing equipment could cause cold burns or frostbite. Inhalation of cold vapour is harmful to internal organs (International Chamber of Shipping , 1995).

Relative Vapor Density – Propane vapour is heavier than air, with a relative vapour density of 1.55. Proper safety measures to “heavier than air” must be considered for ventilation, gas detection and venting system designs.

What then are the  Challenges with using LPG as Marine fuel

     Although compliant with the Sulphur content requirement and readily available onboard the VLGC, application of LPG as a marine fuel is not without its challenges. In addition to the safety hazards associated with its usage, some of the key considerations are as follows.

Fuel Type
Energy Density MJ/L
Req. Tank Volume
CO2 Emission Reduction Compared to HFO Tier II
HFO
35
1000

LNG
22
1590
24%
LPG
26
1346
13-18%
Methanol
15
2333
5%
Ammonia
12.7
2755
N/A
Table 2 Alternative Fuels Energy Density Comparison (Solutions, n.d.)

Lower energy content in comparison with other fuel types - The energy density of LPG is lower than Heavy Fuel Oil, however it is still higher than LNG or other fuels. The lower energy density would necessitate carriage of 30% more fuel as compared to HFO for achieving the same endurance.

Requirement for additional auxiliary machinery - When compared with other traditional fuels, storage and processing of LPG requires several additional machineries including fuel processing equipment, safety systems, pressure relief systems etc. incurring additional capital costs.

 Regulatory Considerations for Application of LPG as Marine fuel

     Currently there are no prescriptive statutory requirements for the use of LPG as fuel. LPG carriers complies with IGC Code and Chapter 16 of the code contains detailed requirements for the use of methane as fuel, other gases are excluded. Use of LPG would require acceptance from the vessel’s flag administration. It should be demonstrated to the Administration that the proposed arrangements would provide equivalent level of safety, reliability and dependability provided by oil fuelled marine machinery. This can be considered in via SOLAS Reg. II-1/55 Alternate Design & Arrangements.

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